Cytec Engineered Materials
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CYCOM® 5320 Toughened Epoxy for Structural Applications

Out-of-Autoclave Manufacturing


Click here to view the datasheet (Adobe Acrobat file).

CYCOM® 5320 is Cytec Engineered Materials’ newest toughened epoxy resin prepreg system. Designed specifically for out-of-autoclave (OOA) manufacturing, CYCOM 5320 provides autoclave-type material performance with the benefit of lower processing costs and manufacturing flexibility. This material allows for the design of large primary structures, without the autoclave costs and size limitations.

The low temperature curing capability of CYCOM 5320, coupled with the cost benefits, makes it ideal for many structural aerospace applications. Low cost tooling and OOA curing offers the distinct advantage of using one material for both prototype and high-rate production.

CYCOM 5320 offers the mechanical performance equivalent to 350°F/180°C autoclave-cured, toughened epoxy prepreg systems. With CYCOM 5320, you have the flexibility to vary the cure cycle from 200°F/8hr to 250°F/2hr (followed by a 350°F two-hour post cure). This flexibility provides a broad processing window with maximized mechanical properties. As CYCOM 5320 can be vacuum bag cured to produce autoclave-quality components, the non-recurring costs reduction offers a tangible financial benefit.

Features and benefits

  • Developed for primary structures
  • No autoclave required for cure
  • Excellent hot/wet properties
  • Mechanical properties equivalent to autoclave-cured toughened epoxy systems
  • Very low void content
  • Suitable for producing complex parts
  • Enables low cost tooling
  • Flexible cure cycles
  • Mechanical properties equivalent to standard 350°F/177°C, autoclave cured epoxy after freestanding post cure
Flexible cure cycle capabilities CYCOM 5320:

 
  Cure Cycle A Cure Cycle B Combined
Ramp Rate: 1-5 °F/minute
(0.6 – 2.8 °C/minute)
1-5 °F/minute
(0.6 – 2.8 °C/minute)
1-5 °F/minute
(0.6 – 2.8 °C/minute)
Cure Temp: 200 ±10°F
(93 ± 6°C)
250 ±10°F
(121 ± 6°C)
250 ±10°F / 350 ±10°F
(121 ± 6°C / 177 ± 6°C)
Cure Time: 8 hours (1) 2 hours 1 hour / 2 hours
Free-standing
Post Cure:
2 hours at 350°F (177 °C)

 

2 hours at 350°F (177 °C)

 

N/A (2)

 

Notes:
(1) Degree of cure after initial 200°F (93°C) /8 hr cure is 52%. This allows for handling and free standing post cure.
(2) A combined cure and post cure on the tool may be performed by ramping to 250°F (121°C), hold for 1 hour, ramp to 350°F (177°C) and hold for 2 hours.

Form
Fiber Typical Resin Content by Weight Typical Fiber Areal Weight, g/m2 Weave Style
 
 
Carbon fabrics
Cytec T650-35
35 - 40%

195

3K-PW

Cytec T650-35

35 - 40% 370 3K-8HS

Cytec T650-35

35 - 40% 370 6K-5HS
Carbon tapes
Cytec T650-35
32 - 38%
145
 
Cytec T40/800
32 - 38%
145
 
This table will be growing as we bring more product forms to market

For more information on CYCOM 5320, please contact: Mark.Ostermeier@cytec.com.

 

 

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